Manufacturing Process

Mission Statement: To create high-quality, small-batch skin care products using organic ingredients and blending cultures to promote healthy, radiant skin while supporting sustainable practices.

1. Ingredient Sourcing:

• Organic and natural ingredients from local farmers, cooperatives, and reputable suppliers.
• Conduct regular quality control checks to ensure the highest standards of quality and sustainability.

2. Formulation:

• Develop unique blends of ingredients based on customer preferences, skin types, and specific skin concerns (e.g., acne, aging, dryness).
• Utilize a combination of traditional and modern techniques to create bespoke formulations.

3. Batch Preparation:

• Prepare small batches of each product (e.g., 10-20 units) to ensure maximum freshness and potency.
• Weigh and measure ingredients with precision using digital scales and measuring cups.

4. Mixing and Blending:

• Combine ingredients in a clean, stainless steel mixing bowl or planetary mixer.
• Blend ingredients using gentle agitation or immersion blending techniques to avoid damaging delicate botanicals.

5. Culturing:

• Add probiotic cultures or other microorganisms to specific products to enhance their benefits (e.g., probiotics for skin health, lactic acid for exfoliation).
• Allow the mixture to ferment for a specified period (e.g., 24-48 hours) to allow the cultures to activate and interact with the ingredients.

6. Filtration and Packaging:

• Filter the mixture through a sterile filter or cheesecloth to remove any impurities or sediment.
• Fill glass or recyclable containers with the final product, ensuring precise labeling and packaging.

7. Quality Control:

• Conduct pH testing, texture analysis, and visual inspections to ensure each batch meets quality standards.
• Conduct sensory evaluations by a trained panel to assess product appearance, texture, and scent.

8. Labeling and Packaging:

• Label each product with batch number, ingredient list, instructions for use, and any relevant warnings or cautions.
• Package products in eco-friendly materials or biodegradable packaging options whenever possible.

Quality Control Measures

1. Cleanliness: Maintain a clean and organized production area to prevent cross-contamination.
2. Ingredient Quality: Verify the authenticity and quality of each ingredient through regular testing and certifications.
3. Packaging Integrity: Inspect packaging materials for defects or damage before filling and sealing products.
4. Batch Tracking: Record every batch's formulation, production date, and testing results for traceability and recall purposes.

Certifications and Compliance:

1. Certification: Obtain USDA Organic certification for all organic ingredients used in the production process.
2. Good Manufacturing Practices (GMP): Comply with GMP regulations for cosmetics manufacturing to ensure product safety, quality, and consistency.
3. Labeling Compliance: Adhere to relevant labeling regulations (e.g., FDA guidelines) for cosmetics products.

By following this process, NAJD ensures that its small-batch skin care products are not only effective but also sustainable, natural, and safe for customers' skin.